MAXPRO Technologies Inc. designs, engineers, and builds a wide variety of high-quality “Bootstrap” Gas Booster Packages to boost nitrogen pressure. Here we will discuss what MAXPRO Technologies Bootstrap Gas Booster Packages are and how they work along with their typical applications and benefits.
What Is a Bootstrap Gas Booster Package?
Bootstrap Gas Booster Packages are capable of boosting gas pressures over a wide range from just a few hundred psi all the way up to 36,000 psi. Our bootstrap systems differ from our gas racks in that all of the components are mounted on the booster itself as opposed to our frame mount designs. Bootstraps are ideal for integration into applications where space is limited and when portability and economy are key considerations.
Since we can design and build our Bootstrap Packages around any of our 32 models of air-driven Maximator gas boosters, we are able to tailor them to meet your individual gas boosting needs.
How Does a Bootstrap Gas Booster System Work?
The term “bootstrap” comes from the fact that there isn’t any frame. All components load onto the booster, resulting in systems that are considerably smaller and more portable. They are also easy to integrate into existing machinery.
Along with the gas booster itself, Bootstrap systems include essential modular components:
Air Control Package – Drive air regulator and filter, air pressure gauge, shut-off ball valve, and fittings
Inlet Plumbing – Connects the gas source to the booster inlet ports
Outlet Plumbing – Collects boosted pressure gas from the outlet ports and provides a common connection to the customer’s application system.
Running a bootstrap gas booster system involves several key steps. Initially, the air drive is turned off using the included air shut-off ball valve. Next, the air regulator is adjusted so drive air pressure is correct to achieve the desired gas outlet pressure according to the booster’s pressure ratio. Once the air regulator is set, the shut-off ball valve can be slowly opened to start the booster. Once the booster is running, adjustable air pressure pilot switches then control the system.
Air pilot switches used on bootstrap packages are available in either normally open (“NO”) or normally closed (“NC”) configurations. The “NO” pressure pilot switch is connected to the booster’s high-pressure circuit side and is set to shut off pilot air to the booster once the outlet pressure reaches the desired level. The “NC” pressure pilot switch is connected to the inlet gas circuit and will shut off pilot air to the booster once the gas supply pressure drops below a certain level. High-pressure circuit “NO” pilot switches are standard on all MAXPRO Technologies gas booster package systems. “NC” pressure pilot switches are not standard but can be quoted.
System Applications
Our Bootstrap Gas Booster Packages work with a wide variety of applications across a range of industries. Some of these specific applications include:
Pressure component leak testing
Gas-charging accumulators
Low-pressure gas recovery from supply bottles – this is particularly important where costly gases such as helium, high purity argon, neon, and others are used.
Gas-assist injection molding
Pressurizing gas cylinders and shock absorbers
Boosting gas pressures from vaporized liquids
Boosting gas pressure from oxygen and nitrogen generators
How Can My Operation Benefit from MAXPRO’s Turnkey Solution?
If you’re searching for the perfect gas booster for your application, MAXPRO’s Bootstrap Gas Booster Packages can give you what you need to drive results. Our systems don’t require any electrical power for operation, making them an effective, efficient, and safe solution for gas pressurization. Additionally, we ship our packages fully assembled, tested, and prepared to install immediately upon arrival at your facility.
The experienced professionals at MAXPRO are ready to help you select the right products for your application today. Our team of knowledgeable engineers and customer service representatives has extensive experience matching various MAXPRO systems to our customer’s unique specifications. Our technicians build and test gas booster package systems literally every day!
If you would like to find out more about our Bootstrap Gas Booster Packages and other products, contact us today to request more information.
The MAXPRO Technologies team is excited to share that you’ll be able to find us at Booth #600 at this year’s Hydrogen Technology North America Expo. Held at the NRG Centre in Houston, Texas, from June 28 to 29, 2023. This event aims to promote the development of the latest hydrogen technologies and solutions.
Details About the Event
Industry experts will gather at the Hydrogen Technology Conference & Expo to discuss various technologies for applications in the hydrogen and fuel cell industry. Attendees can expect to learn directly from other professionals throughout the whole hydrogen value chain, with a focus on discussing:
Low-carbon hydrogen production
Scalable distribution
Efficient storage
Mobile and stationary applications of hydrogen technology
The event will attract more than 110 speakers, 200 exhibitors, and 3,500 attendees. Everyone in attendance will have the chance to both educate and learn from each other about the latest advancements changing the shape of the industry and the future. Attendees will get to see in action the various engineering solutions, manufacturing systems, advanced materials, evaluation tools, and infrastructure necessary to commercialize hydrogen energy.
Attend the Conference
Representatives of the entire supply chain in the hydrogen and fuel cell industry will gather at the Hydrogen Technology Expo to share information about the latest design, advanced materials, manufacturing, and testing solutions for hydrogen fuel cells.
When you register for this expo, you’ll be able to hear from the event’s 110+ speakers and gain access to all four sessions taking place at the Hydrogen Technology Expo as well as the adjacent Carbon Capture Technology Expo.
As the only North American distributor of Maximator® products, MAXPRO Technologies is excited to be attending the 2023 Hydrogen Technology Expo and sharing our expertise about the specialized systems necessary for hydrogen applications. We also look forward to connecting with and learning from other industry professionals so that we can further improve our product and service offerings for our customers. MAXPRO Technologies provides a variety of gas boosters, valves, fittings, and tubing to ensure that hydrogen systems operate safely and efficiently. We hope to see you at the expo!
The engineering and development team at MAXPRO® Technologies Inc. is experienced in creating high-pressure custom and standard pressure systems with applications ranging from burst testing to hydrotesting and beyond. We’ll work closely with you to understand your requirements and make recommendations so that we can design high-pressure custom systems to your exact needs with quality Maximator® GmbH pressure components. Browse our selection of standard and custom solutions to learn more about the potential capabilities of your next high-pressure system.
Air Amplifier Systems
Maximator® brand air amplifiers provide cost-effective air amplification to boost air pressure within industrial plants and job shops as well as specific machinery. Inlet air powers these systems rather than electricity, offering added energy efficiency without requiring you to swap out your current air compressor system. Specific models include:
Model #AS-GPLV5-20GV-R. This unit can provide air pressure of up to 600 psi. It’s plumbed and mounted on a 20-gallon tank rated for 600 psi per ASME standards. The basic package can provide 5:1 air amplification, with an actual ratio of 6:1.
Model #AS-MPLV2-1G. This model offers a 2:1 air amplification point-of-use boost and is well-suited to low-flow applications.
Model #AS-DLA5-4G-R-CAB. MAXPRO systems set the standard for quiet operation, but this model takes it to the next level by utilizing acoustical foam-lined enclosures to insulate the unit and lessen noise pollution.
Model #AS-DLA15-1-5G-R-PS. This model provides amplified air using shop air supply, with an available test pressure of up to 1500 psi, all within a compact system. You can tailor these models to the pressure needs of your application.
Gas Booster Systems
Hydrogen gas pressure intensification is an increasingly popular solution for high-pressure systems. As part of our commitment to innovation, MAXPRO offers engineered-to-order gas booster systems in addition to standard varieties. Our product line includes:
Model #MTIG2-5-1L-15-30-REC36-2R. Connecting multiple boosters together enables this model to increase air pressure from 80 to 2500 psi. The pressurized air moves from the gas receiver in which it’s stored through multiple outlet regulators, enabling systems of this model to provide air with varying outlet pressures.
Model #MTTB3.5-30-2-ER5000. This model offers multiple testing capabilities, with a burst test and a bubble leak test system. The latter pressurizes a test piece with nitrogen at pressures as high as 3500 psi prior to flooding the chamber.
Model #MTIG3.5-30-2. This unique system allows for easy hydraulic line gas testing at pressures of up to 3500 psi. The system comes on casters for optimal mobility and space in the rear for nitrogen bottle storage.
Liquid Pumping Systems
MAXPRO’s standard and custom liquid pumping systems are the solution for any facility that needs higher hydraulic pressure utilizing shop air alone. With our selection of Maximator® products, you can achieve pressures of 60 psi up to 101000 psi in models with various configurations.
EconoCube Hydrostatic Test Unit. With a simple-to-use air control package, this unit incorporates an inlet high-capacity water filter, a 2.5-inch glycerin-filled pressure gauge, vent valves, and outlet isolation. Its stainless steel construction enables pure water service on a highly pressurized circuit.
PowerCube Hydrostatic Test Unit. Get up to 30000 psi with this portable, lightweight unit. At 115 pounds, it includes both water and air filtration with high-flow outlet plumbing in stainless steel.
Model #MTPS3-O-PP37HL-20GSS-RV-5OUT-3REGACC. This unit stores oil in its onboard bladder accumulator at a maximum of 3000 psi and then sends it through outlets at varying pressures simultaneously with its three high-pressure, regulator-controlled circuits.
Model #MTTB1-W-N-M-PP8. This manually controlled liquid pump model with a sizable containment chamber attached simplifies non-burst hydrostatic testing by eliminating the risk of test fluid leaks.
Model #MTPS03-O-L25D-30G-RD-CYCLE. Using an L25D air-driven, double-acting pump, this unit is versatile, with both PLC control and a manual override option.
Model #MTTC-03-W-L25D-8G-RD-CYCLE. This high-flow unit has an L25D double-head pump to deliver outlet flow on every stroke.
Model #MTTB05-W-N-R-GX60-N-N-HD. Our Maximator® GX60 air-driven liquid pump is applicable for polyethylene piping up to 8 inches for static and burst testing. It can generate pressure as high as 5000 psi.
Model #MTPS05-W-L60-N-DD-MTPL. With designated applications in burst testing samples, this model uses a diaphragm pump that’s air-driven, drawing water from a reservoir to effectively purge and fill the burst testing samples.
Model #MTPS05-W-L35-2-N-RD-PFC/MTTB482424SS-75G. When you need full manual control and the ability to reach 5000 psi in test pressure, this unit is the right choice. It has an L35-2 air-driven liquid pump for high performance and uses a vertical pump skid frame to simplify operations.
Download Our eBook to Learn More
The team at MAXPRO is here to help with a wide range of system options backed by over two decades of expertise. Download our ebook today to find out more about our high-pressure system solutions and how we can support your operation.
This semi-automated cycle gas skid system supports customers requiring specific pressure test parameters that are often beyond the capability of hydraulic media systems. Built for nitrogen or compressed air applications, this system is programmed to cycle between 50 psi and 1,500 psi for a predetermined number of cycles using gas pressure.
Using an air-driven nitrogen gas booster, this system maintains stored gas pressure in a precharged gas accumulator. A pressure regulator controls the accumulator/booster’s source of gas pressure energy. The pressure regulator can be programmed to achieve selectable ramp rates, hold times, decay rates, and repetitive cyclic loops for multiple-cycle tests. The computer interface option allows for complete documentation, recording, pressure control, and programming capabilities.
Our Air Amplifier System AS-DLA15-1-1G-PS utilizes a Maximator Model DLA15-1 Air Amplifier and offers an ideal solution for boosting compressed air to pressure ranges higher than most typical shop air systems.
This is an ideal system for amplifying compressed air from 100 psi to 1,000 psi. It is equipped with a single-acting, single-stage air booster and is entirely pneumatically driven, no electric power required. Highlighted benefits include:
-Compact design that saves space
-Easy installation
-Only requires a supply of compressed air that is equal to or greater than 100 psi
Built into the system is a pressure switch that can be adjusted and set to pressures ranging from 435 psi to 1,000 psi. The main advantage of the pressure switch is that it automatically shuts off the system once the required pressure is reached. It can also automatically restart the system as compressed air is withdrawn from the system. Once the system senses a 10 percent drop from the set pressure, the amplifier will restart and begin to cycle again, creating more compressed air to refill what has been extracted. Combined with a 1-gallon sample cylinder attached to the system, this amplifier is ideal for small projects that require a few liters of compressed air to be ready on tap.
Due to the inherent dangers of working with pressurized hydrogen, it is important to utilize high-pressure equipment that is reliable even in hazardous conditions. An understanding of the specific considerations for these types of applications helps ensure workplace safety and compliance with industry standards.
Importance of Using the Right High-Pressure Equipment
When compared to other types of fuel, hydrogen has a very wide flammability range. It is therefore vital that high-pressure equipment used in hydrogen applications does not have any weak points, as hydrogen may press against these points to create cracks or leakage. If the equipment cannot safely contain hydrogen, there are several hazards to be cognizant of.
When pressurized hydrogen causes a crack in the piping system, it may lead to explosions. This is particularly dangerous because hydrogen requires such low amounts of energy to ignite. Hydrogen flames are difficult to see in daylight and do not produce smoke, making them challenging to identify without getting hazardously close.
In addition to the risks surrounding hydrogen explosions and flames, other hazards to note include:
Hydrogen embrittlement. When hydrogen causes a material to lose ductility and become brittle.
Hydrogen permeation. A phenomenon wherein hydrogen ions penetrate thin diaphragms, leading to inaccurate measurements.
Hydrogen asphyxiation. A significant risk when hydrogen accumulates during a leak.
Factors to Consider When Selecting High-Pressure Equipment
When selecting the appropriate high-pressure valves, fittings, and tubing, there are many factors to consider:
High Pressure Valves
High pressure hydrogen valves must meet strict industry standards to ensure high performance even in harsh environments. Factors to consider when choosing a hydrogen gas valve include:
Temperature range. The valve must be able to operate well at a wide range of temperatures.
Regulating stem design. A regulating stem controls the flow of gas.
Seat material. Metal seats create a tighter shut-off, resulting in improved equipment longevity.
Valve body patterns. There is a range of patterns available depending on the needs of the application.
Sizes and ratings. Choosing the appropriate size ensures the valve will perform well under the required pressure.
High Pressure Fittings
Factors to consider when choosing high pressure fittings include:
Types of fittings. There are a range of fitting types to choose from, including adapters, couplings, and elbows.
Sizes and ratings. Depending on the size, fittings may have a pressure rating of standard, medium, high, or ultra high.
Quality control and industry standards. High pressure fittings should meet quality control standards such as those set by ASME.
High Pressure Tubing
When choosing high pressure tubing, it is important to consider both the diameter size and the pressure ratings. Tubing with a smaller diameter will generally withstand higher pressures than tubing with a larger diameter.
When paired with the proper equipment, hydrogen has a vast array of applications, including:
Fuel cells
Power plant generator cooling
Chemical
Petroleum refining
Oil and gas
Hydrogenation of unsaturated fatty acids in vegetable oils
Hydrogen fueling stations
Glass manufacturing
Aerospace applications
Welding, annealing, and heat-treating metals
Pharmaceuticals
Fertilizer and ammonia production
Waterjet
High pressure food processing
Semiconductor manufacturing
Hydraulic power units
Hydrogen Applications Guide
Because hydrogen is highly combustible, it is critical to choose the best valves, fittings, tubing and gas boosters for safe operation. Check out our latest resource, Products for Hydrogen Applications from Maximator GmbH & Maxpro Technologies, for an in-depth look at high-pressure valves, fittings, and filters that are made to support the needs of hydrogen applications.
MAXPRO Solutions
For over two decades, MAXPRO has been providing industry-leading hydrogen solutions for customers across a range of industries. We are ISO 9001:2015 certified, with a strong commitment to quality. Our equipment meets the standards of both the American Society of Mechanical Engineers (ASME) and European Pressure Equipment Directive 97/23/EC, and is TUV certified and CE Mark compliant.
High-Pressure Equipment from MAXPRO
Choosing appropriate equipment is vital when working with pressurized hydrogen. Our experienced team will work with you to determine the options that best suit the needs of your project. Find more information in our brochure, or request your quote today to begin working with us on your next project.
Maximator® dry air spools (DAS) can be used for liquid pumps, gas boosters, and air amplifiers. They are suitable for dry air, nitrogen, and other severe operating conditions (e.g., air dew point below 0° F and ambient temperature below 0° F). The following article covers how to repair and lubricate the spool valve.
Tools Needed:
Spool tool remover – Sold by Maxpro
Hammer or mallet
Pliers
Repair kit- Includes O-rings and a snap ring
Grease – We recommend Kluber Lube, Polylub GA 352 P High Temperature Grease. This grease has good long term adhesion and water resistance.
Overview of the Spool Valve Repair & Lubrication Process
Loosen four cap screws that hold the spool housing to the end cap to release any air trapped in the spool valve.
Remove the snap ring from the spool valve housing.
With a long screw driver or wooden dowel, from the ½” FNPT side of the housing, push out the spool plug and spool from the housing.
Clean the spool and bore of the housing sleeve. Check the O-rings for wear and the spool sleeve for scratches. Replace if necessary.
Put a light coat of grease on the O-rings and in the bore of the spool sleeve.
Insert the spool into the spool sleeve, small side first, gently moving the spool from side to side with very little pressure on the end of the spool. DO NOT FORCE. The O-rings fit loosely on the spool and can be cut if they are forced in.
Install the spool plug and snap ring, then tighten the four cap screws that hold the housing to the end cap.
Spool Valve Installation and Repair Services at MAXPRO
At MAXPRO Technologies, we stand behind our line of quality high-pressure products with after-the-sale support. Our after-the-sale services include testing, evaluation, inspection, cleaning, and repair by factory trained technicians.
Need assistance repairing or rebuilding your dry air spool? Contact us today. We provide quick and quality solutions at a competitive price. To learn more about our in-house and field repair services, contact us today. For pricing details, request a quote.
MAXPRO® offers quality Maximator® valves, fittings and tubing, delivering lasting performance under even the most extreme operating conditions. Our engineers leverage more than 325 years of combined experience to match customers with competitively priced components that meet their application’s exact requirements. MAXPRO’s offerings include high-pressure valves, fittings, and tubing with pressure ratings ranging from medium to ultra-high. Maximator® equipment can accommodate applications up to and above 100,000 PSI.
High-Pressure Valves
MAXPRO’s line of Maximator® valves includes medium-, high-, and ultra-high-pressure valves with standard coned and threaded connections that facilitate tight and reliable seals. Maximator’s facilities are ISO 9001:2015- and TUV-certified, and extensive quality assurance processes ensure reliable valves and fittings.
Maximator high-pressure valves offer several key features:
Wide temperature range. All Maximator valves can operate at temperatures reaching 450°F, while our extreme temperature products suit applications ranging from -423°F to 1200° F.
Non-rotating stem design. Maximator valves feature a non-rotating stem design to eliminate stem-to-seat galling and provide smooth operation. Options include a simple on/off Vee stem or a regulating stem for more precise flow control.
Metal-to-metal seat. Designed for maximum seal strength, Maximator valves use a metal-to-metal seat for an airtight shut-off. This feature also improves the longevity of both the stem and the seat.
Variety of pattern options. We strive to offer a valve for every high-pressure application, with six valve body patterns available, including an optional replaceable seat for the two-way angle body pattern.
Versatile pressure ratings. Our medium-pressure valves withstand up to 22,500 PSI, while our ultra-high pressure valves can endure 101,000 PSI, so there is an option for every industrial need.
These features have made MAXPRO’s Maximator valves a trusted option since 2006.
Applications
High-pressure operations occur in many industries, including chemical processing, oil and gas, and industrial manufacturing. Some common applications include:
Waterjet. High-pressure needle valves control the extreme water pressure that waterjet cutting equipment needs to slice through metal, granite, and other hard materials.
Oil and gas. Facilities that extract, refine, or transport oil and gas all rely on specialty valves to control operations.
Food processing. Many food processing applications involve transporting various slurries, liquids, or powders. A range of high-pressure control valves aid in food processing and sanitizing operations.
Chemical processing. Chemical plants and power generation facilities rely on high-pressure ball valves, needle valves, and check valves to safely move volatile materials.
The experts at MAXPRO can help your team identify the right valve for your application.
High-Pressure Fittings
High-pressure valves and tubing must be used with fittings with the same pressure rating. Maximator high-pressure fittings have been engineered to provide reliable performance and maintain system integrity in hazardous working environments. The complete line of fittings includes:
Adapters. Available in male/male or male/female configurations, our adapters allow users to connect components of different sizes.
Anti-vibration collet/gland assemblies. Provides extended support and rotational grip for the tubing that is entering the connection fittings with the use of a secondary compressor-type fitting. In doing so, they shield the coned and threaded connection from excessive tube loading and vibration.
Couplings. Couplings can connect components of either similar or dissimilar sizes.
Elbows. Elbows add two common connections to a tubing line, also forming a right angle.
Tees. These T-shaped fittings add three common connections to a tubing line.
Crosses. Named for their cross shape, these parts fit four common connections to a tubing line.
Nipples. Nipples connect two common male connections to tubing.
Safety head assemblies. Safety head assemblies are used for overpressure protection
These fittings offer reliable connections in high-pressure industrial settings.
Applications
Any fluid process that calls for high-pressure tubing or valves also requires suitable fittings. Some equipment that may require high pressure fittings include:
Oil and gas control panels and skids
Chemical injection skids
Hydraulic power units
Waterjet cleaning and cutting units
High-Pressure Tubing
MAXPRO’s high-pressure tubing is produced from thick walled, high tensile strength stainless steel. Our quality, cold-drawn tubing is available in medium-, high-, and ultra-high-pressure ratings. Autofrettaged tubing with enhanced fatigue life is also available for high-pressure production applications.
Applications
High-pressure tubing is used in the same industries that rely on high-pressure valves or fittings:
Oil and gas. The oil and gas industry utilizes high-pressure tubing in down-hole control systems, hydraulic and pneumatic piping, chemical injection modules, vacuum systems, and others.
Waterjet cutting. MAXPRO stocks high pressure tubing for use with waterjet cutting machines.
Food processing. MAXPRO’s ultra-high-pressure rated tubing easily manages the 87,000 PSI required by various food processing applications.
Whatever the industry, any high-pressure fluid application can benefit from MAXPRO’s trusted high-pressure tubing. Our sales team will help you find the right combination of tubes, valves, and fittings to enhance your application’s safety and efficiency.
High-Performance Products for High-Pressure Applications
MAXPRO’s comprehensive range of tubing, valves, and fittings includes components for virtually any high-pressure application. As experts in high-pressure valves, fittings and tubing, we help customers choose the best items for their application. Whether you need a standard or custom set of high-pressure components, our team is here to help. Contact us today to learn more how our high-pressure engineering expertise can benefit your application.
Pressure relief valves are intended to protect system components from over pressurization. The pressure relief valve is often set at 10% over maximum system operating pressure to allow the system to operate up to the maximum working pressure rating. The maximum allowable working pressure for the system is based on the lowest rated system component. The size must be chosen to allow the rate of relief flow to equal or exceed the potential various sources of over pressurization. Materials of construction must be chosen to be compatible with the fluid or gas that will be encountered. Poor material choices could lead to faulty operation of the relief valve and failure to relieve overpressure as intended.
Features of MAXPRO®’s High Pressure Relief Valves
Proportional high pressure relief valves from MAXPRO® are designed with simplicity in mind. The goal is to support long term reliability, performance, and serviceability, while providing the safety relief valve function. The relieving function is accomplished by an adjustable spring force acting upon a stem that presents two unequal areas for inlet pressure to act upon, causing stem lift off the seat. The higher the spring force, the higher the relieving pressure. With the proportional relief valve design, higher system pressure causes higher stem lift, resulting in higher relieving flow. This “unbalanced stem” design also provides for smoother operation over those that simply lift from the stem area under the seat and minimizes the reseating pressure window as well as hysteresis of the set pressure. These valves are not poppet style relief valves. At a preset pressure, poppet style relief valves “pop” full open for maximum flow, and then snap closed at some reseating pressure. Poppet style valves tend to be more complex to achieve the pop-open action.
MAXPRO® offers proportional relief valves with four minimum/maximum set pressures to support most applications. Choose from:
Note: The sensing pressure enters the side port and exits the bottom port. MT3RV and MT10RV have two standard side ports. The second port can be for a tee for a gauge or vent line, or the extra side port can be plugged if preferred. MT25RV and MT66RV have one sensing port.
Speak to a MAXPRO® Engineer
Please contact us today to discuss your overpressure protection application with one of our helpful engineers.
MAXIMATOR high pressure valves are designed to safely operate at pressures of 15,500 psi for a 1-½” medium pressure valve up to 101,000 psi for an Ultra-High Pressure Valve. High pressure valves are used to regulate flow in various fluid handling operations across a wide range of industries, including aerospace, automotive, military, and mining industries. Selecting the best, high pressure valve for your application is crucial.
There are many factors to consider when choosing a high pressure valve. Below, we highlight some key factors to consider when choosing the right high pressure valve for your application.
Factors to Consider When Evaluating Your High Pressure Valve Needs
Important factors to consider when evaluating whether a particular high pressure valve is right for your fluid handling application include:
Process medium: The valve should be able to handle the process medium, whether it is in gas, liquid, or steam form, inert, abrasive, or corrosive, and hot or cold.
Pressure rating: It should be rated to handle the range of pressures expected in operation. Consider upstream and downstream pressure for the maximum, normal, and minimum flow rates.
Temperature: The valve should be rated to handle process medium temperatures.
Flow rate: A high pressure valve should be properly sized to ensure it has the proper flow rate capacity.
Connection type and size: It should have a connection type and size that fits the inlet/outlet piping.
Valve style: Do you need a manual valve or an air actuated valve? If air operated, should the valve be air-to-open (normally closed) or air-to-close (normally open)?
Construction material: A high pressure valve should be constructed of material that can withstand the process medium and operating conditions (temperature, pressure, flow, etc.). For example, stainless steel is suitable for fluid handling operations involving corrosive materials.
Application: It should be appropriate for implementation in the system.
High-Pressure Valve Solutions at MAXPRO®
At MAXPRO® Technologies, our MAXIMATOR® line encompasses a range of manual and air-actuated valves. Key features include:
Non-rotating, rising stem design
316 stainless steel wetted parts with 17-4 PH stainless steel stem
Metal-to-metal seating for bubble-tight shut-off
Optional reversible and replaceable valve seat is available
Combined, these features result in durable and long-lasting valve solutions for repeated open and close cycle operations. Our air-actuated valves come with a piston-style air actuator that is normally closed or normally open. This design offers even better operation and service life. Additionally, mounting the actuator on a yoke keeps it separated from the process fluids, which helps with stem position indication and stem replacement.
Our MAXIMATOR® line includes:
Medium-pressure needle valves: rated to 22,500 psi and available in 1/4″, 3/8″, 9/16″ 3/4″, and 1″ connection sizes. 1-½” valves are rated to 15,500 psi
High-pressure needle valves: rated to 65,000 psi and available in 1/4″, 3/8″, and 9/16″ connection sizes
Ultra-high-pressure valves: rated to 101,000 psi and available in 1/4″, 5/16″, 3/8″, and 9/16″ connection sizes
Both our medium-pressure and high-pressure valves are available with six body patterns:
2-way straight
2-way angle
2-way angle with replaceable seat
3-way/2-on-pressure
3-way/1-on-pressure
3-way/2-stem manifold
Contact the High Pressure Equipment Experts at MAXPRO Today
Need high pressure valves for your fluid handling operations? Turn to the equipment experts at MAXPRO®! We stock a broad selection of quality valves, fittings, and tubing for many high pressure applications. For more information about our MAXIMATOR high pressure valves, fittings and tubing , contact us today or request a quote.
Maximator
Hydrogen gas pressure intensification is an increasingly popular solution for high-pressure systems. As part of our commitment to innovation, MAXPRO offers engineered-to-order gas booster systems in addition to standard varieties. Our product line includes:
MAXPRO’s standard and custom liquid pumping systems are the solution for any facility that needs higher hydraulic pressure utilizing shop air alone. With our selection of Maximator
This is an ideal system for amplifying compressed air from 100 psi to 1,000 psi. It is equipped with a single-acting, single-stage air booster and is entirely pneumatically driven, no electric power required. Highlighted benefits include:
High-Pressure Valves
High-Pressure Fittings
High-Pressure Tubing
